CODEX
240.4

Overcurrent Protection of Conductors

Conductors must be protected by a breaker or fuse sized to their ampacity, so the wire can never carry more current than it can safely handle.

Introduced
1897
Level
NEC (National)
Why this code exists
Fire hazard
Current status
Active

Why this code exists

The whole point of a breaker is to protect the wire, not the appliance. Overload the wire long enough and the insulation fails and you get a fire.

The breaker protects the conductor. Fourteen-gauge copper gets a 15-amp breaker, twelve gets a 20, and the small-conductor rules in 240.4(D) are not negotiable no matter what the load is.

I still catch people who think a bigger breaker fixes nuisance tripping. All it does is remove the protection the wire was counting on.

When it applies

Every conductor gets protected at its ampacity. Pick your wire size for the load, then the breaker or fuse ahead of it can never let more current flow than that wire can carry safely.

Common mistakes

In the field

I got called to a strip mall where breakers kept holding while a receptacle circuit cooked. Someone had upsized the breaker to stop nuisance trips instead of fixing the overloaded circuit. The wire was the fuse at that point. I put the correct breaker back and split the load. The breaker protects the wire, not the other way around. Get that backwards and you burn a building down.

Field note
Somebody 'fixed' a tripping 15-amp circuit by dropping in a 30. I found it because the wire behind the receptacle was the color of a burnt marshmallow.
— Ray · Master Electrician · 35 yrs
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